WATER ELECTROLYSIS SYSTEM REFURBISHMENT

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WATER ELECTROLYSIS SYSTEM REFURBISHMENT ( water-electrolysis-system-refurbishment )

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PRECEDING PAGE BLANK NOT FILMED Section 4 INSTALLATION AND CHECKOUT The Electrolytic Oxygen Generator was installed in the bench test facility at MDAC, Huntington Beach, California. The system was operated forapproximately160hoursforcheckoutpurposes. Thefirsthalfofthe testingwasdevotedtopreliminaryoperationalandinterfacecheckout. A Test Readiness meeting was then held with the NASA Test Committee to review anddocumenttheresultsandnecessarycorrectiveactions. TestCommittee approval was obtained to proceed with the 80-hour Checkout Test required beforestartofthe182-DayTest. Attheconclusionofthischeckoutperiod, a second Test Readiness meeting was held to define problem areas and correc- tive actions necessary before formal test start. The following paragraphs discuss the problems identified in the Checkout Testing and committee meetings, and the corrective actions which were taken. 4.1 TEST READINESS MEETING #1 The first test readiness meeting was concerned with the review of applicable documents, e.g., circuit diagrams, instruction manual, safety review report, and acceptance test report, review of the preliminary testing and interface compatibility and documentation of action items required before proceedingwiththefinal80-hourcheckouttest. Thefollowingweretheitems noted and the actions that were taken prior to the final 80-hour checkout run and Test Readiness Meeting #2. 1. The LMSC local representativewas designatedas the only one authorized to operate and maintain the Electrolytic Oxygen Generator. 2. Finalas-builtandas-testedupdatingoftheCheckoutTest Report, InstructionManual, and ConfigurationDrawingswere prepared. 3. ThethermisteridentifiedasEL#landusedtocontrolthe coolant supply to the electrolyte heat exchanger was malfunction- ingandhadtobereplaced. Visualinspectionofthefailedunit indicated that the failure probably resulted from damage to the 69 Preceding page blank

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